Grundfos KPL

Grundfos KPL pumps are large-scale, highly efficient, and reliable axial flow pumps primarily used in flood control, irrigation, and other applications requiring the movement of large volumes of water at relatively low heads. These pumps are known for their robust design, high efficiency, and versatility in handling various fluid types, including clean water, wastewater, and stormwater. Here's a detailed engineering overview of the Grundfos KPL pumps:

1. Design and Construction:

1.1. Axial Flow Design:

• Impeller: The KPL pump features an axial flow impeller designed to move water efficiently with low energy consumption. The impeller blades are optimized for high efficiency and can be customized to match specific hydraulic requirements.
• Casing: The pump casing is designed to minimize hydraulic losses and ensure smooth flow characteristics. It is usually made from durable materials like cast iron or stainless steel, which provide excellent corrosion resistance.

1.2. Drive System:

• Motor: Grundfos KPL pumps are typically driven by submersible or dry-installed motors. These motors are designed for continuous operation, high efficiency, and reliable performance in submerged conditions.
• Coupling: The pump and motor are often connected via a robust coupling system that ensures reliable power transmission and minimizes vibration and noise.

2. Performance Characteristics:

2.1. Flow Rates and Heads:

• Flow Rates: KPL pumps are capable of handling very high flow rates, often ranging from a few hundred to several thousand liters per second, depending on the model and application.
• Head: The pumps are designed for low to medium head applications, typically up to 20 meters. This makes them ideal for applications where large volumes of water need to be moved over short vertical distances.

2.2. Efficiency:

• Hydraulic Efficiency: The axial flow design and optimized impeller geometry contribute to high hydraulic efficiency, often exceeding 85%. This reduces energy consumption and operating costs.
• Motor Efficiency: High-efficiency motors further enhance the overall system efficiency, ensuring reliable and cost-effective operation.

3. Application Areas:

3.1. Flood Control:

• KPL pumps are extensively used in flood control systems to quickly and efficiently move large volumes of floodwater away from vulnerable areas.

3.2. Irrigation:

• In agricultural settings, these pumps are used for large-scale irrigation projects, ensuring that water is distributed evenly and efficiently across large tracts of land.

3.3. Stormwater Management:

• Urban areas prone to heavy rainfall and stormwater runoff benefit from KPL pumps in managing and directing excess water to prevent flooding and waterlogging.

4. Material Selection:

4.1. Corrosion Resistance:

• Materials like cast iron, stainless steel, and specialized coatings are used to enhance corrosion resistance, especially important in applications involving seawater or aggressive industrial effluents.

4.2. Wear Resistance:

• For applications involving abrasive particles, wear-resistant materials and coatings are applied to critical components to extend the pump's service life.

5. Control and Monitoring:

5.1. Variable Frequency Drives (VFDs):

• VFDs are often used with KPL pumps to control motor speed and optimize pump performance according to varying demand, further improving energy efficiency and operational flexibility.

5.2. Monitoring Systems:

• Advanced monitoring systems can be integrated to track pump performance, detect anomalies, and schedule maintenance activities. Parameters such as flow rate, pressure, motor temperature, and vibration levels are commonly monitored.

6. Installation and Maintenance:

6.1. Installation:

• Submersible Installation: KPL pumps can be installed as submersible units, which are placed directly in the fluid to be pumped. This installation type saves space and reduces the need for extensive civil engineering works.
• Dry Installation: Alternatively, the pumps can be installed in a dry configuration with the motor and pump unit accessible for maintenance.

6.2. Maintenance:

• Regular maintenance includes checking and replacing wear parts, monitoring seal integrity, and ensuring the motor and electrical systems are functioning correctly. Grundfos typically provides detailed maintenance schedules and guidelines.

7. Customization and Options:

7.1. Customization:

• Grundfos offers customization options to meet specific project requirements, such as different impeller designs, material choices, and special coatings for handling aggressive fluids.

7.2. Accessories:

• A range of accessories, including guide rails, lifting chains, and control panels, can be provided to enhance the functionality and ease of operation.

Conclusion:

Grundfos KPL pumps are engineered to deliver high performance and reliability in demanding applications. Their design emphasizes efficiency, durability, and adaptability, making them a preferred choice for large-scale water handling projects. Whether used in flood control, irrigation, or stormwater management, these pumps offer robust solutions to meet diverse operational needs.

Grundfos KPG

Grundfos KPG pumps, like the KPL series, are designed for high-capacity water handling but are tailored to different applications and operational requirements. The KPG series is primarily used in vertical pumping applications, particularly suited for deep-well water extraction and similar high-lift scenarios. Here's a detailed engineering overview of Grundfos KPG pumps:

1. Design and Construction:

1.1. Vertical Turbine Design:

• Impeller: The KPG pumps feature a multi-stage centrifugal impeller design. Each stage adds pressure to the fluid, allowing the pump to lift water from deep wells efficiently. The impellers are designed to handle large volumes of water at high heads.
• Casing: The pump casing is designed to handle high pressures and provide efficient flow dynamics. Typically made from materials like cast iron or stainless steel, the casing ensures durability and resistance to corrosion.

1.2. Column and Bowl Assembly:

• Column Pipe: The vertical column pipe houses the shaft that connects the motor to the impellers. This pipe is designed to withstand the pressure and weight of the water column and the rotating shaft.
• Bowl Assembly: Each stage of the pump consists of a bowl assembly where the impeller is housed. The bowl diffuses the water from the impeller and directs it to the next stage with minimal hydraulic losses.

1.3. Drive System:

• Motor: Grundfos KPG pumps are typically driven by vertical electric motors mounted at the surface. These motors are designed for high efficiency and reliability, often featuring Variable Frequency Drives (VFDs) for optimized performance.
• Shaft: The vertical shaft transmits power from the motor to the impellers. It is designed to handle high rotational speeds and torque, with intermediate bearings for support and stability.

2. Performance Characteristics:

2.1. Flow Rates and Heads:

• Flow Rates: KPG pumps can handle a wide range of flow rates, from moderate to very high, depending on the number of stages and specific impeller design.
• Head: These pumps are designed for high-head applications, capable of lifting water from depths exceeding 200 meters. The multi-stage design allows for customizable head configurations.

2.2. Efficiency:

• Hydraulic Efficiency: The multi-stage design and optimized impeller geometry contribute to high hydraulic efficiency, reducing energy consumption.
• Motor Efficiency: High-efficiency motors further enhance overall system efficiency, ensuring reliable and cost-effective operation.

3. Application Areas:

3.1. Water Supply:

• KPG pumps are widely used in municipal and industrial water supply systems to lift water from deep wells or underground reservoirs.

3.2. Irrigation:

• These pumps are used in agricultural applications to provide water from deep sources for large-scale irrigation projects.

3.3. Industrial Processes:

• In various industries, KPG pumps are used to extract groundwater for process water, cooling, and other applications requiring a reliable high-head pump.

4. Material Selection:

4.1. Corrosion Resistance:

• Materials like cast iron, stainless steel, and specialized coatings are used to enhance corrosion resistance, crucial for applications involving aggressive water chemistry.

4.2. Wear Resistance:

• For applications involving abrasive particles, wear-resistant materials and coatings are applied to critical components to extend the pump's service life.

5. Control and Monitoring:

5.1. Variable Frequency Drives (VFDs):

• VFDs are often used with KPG pumps to control motor speed and optimize pump performance according to varying demand, improving energy efficiency and operational flexibility.

5.2. Monitoring Systems:

• Advanced monitoring systems can be integrated to track pump performance, detect anomalies, and schedule maintenance activities. Parameters such as flow rate, pressure, motor temperature, and vibration levels are commonly monitored.

6. Installation and Maintenance:

6.1. Installation:

• Vertical Installation: KPG pumps are installed vertically, typically with the motor and control systems located at the surface, making them accessible for maintenance and adjustments.
• Well Installation: These pumps are suitable for deep well installations, requiring precise alignment and secure mounting to ensure reliable operation.

6.2. Maintenance:

• Regular maintenance includes checking and replacing wear parts, monitoring seal integrity, and ensuring the motor and electrical systems are functioning correctly. Grundfos typically provides detailed maintenance schedules and guidelines.

7. Customization and Options:

7.1. Customization:

• Grundfos offers customization options to meet specific project requirements, such as different impeller designs, material choices, and special coatings for handling aggressive fluids.

7.2. Accessories:

• A range of accessories, including control panels, monitoring systems, and well accessories, can be provided to enhance the functionality and ease of operation.

Conclusion:

Grundfos KPG pumps are engineered to deliver high performance and reliability in demanding high-lift applications. Their design emphasizes efficiency, durability, and adaptability, making them a preferred choice for deep-well water extraction and other vertical pumping projects. Whether used in water supply, irrigation, or industrial processes, these pumps offer robust solutions to meet diverse operational needs.

Grundfos KWM

Grundfos KWM pumps are part of the Grundfos K-series pumps designed for large-scale water movement applications. The KWM series specifically caters to scenarios requiring efficient and reliable handling of large water volumes at low to medium heads, making them ideal for applications such as flood control, stormwater management, irrigation, and large-scale drainage systems. Here is a detailed engineering overview of the Grundfos KWM pumps:

1. Design and Construction:

1.1. Mixed Flow Design:

• Impeller: KWM pumps feature a mixed flow impeller that combines the characteristics of both axial and radial flow designs. This allows the pump to handle high volumes of water efficiently while generating moderate heads. The impellers are typically adjustable, allowing for customization to meet specific hydraulic requirements.
• Casing: The pump casing is designed to minimize hydraulic losses and ensure smooth flow characteristics. Made from robust materials like cast iron or stainless steel, the casing provides excellent durability and resistance to corrosion and wear.

1.2. Drive System:

• Motor: KWM pumps are typically driven by submersible or dry-installed motors designed for high efficiency and reliable performance under continuous operation. The motor's design ensures it can withstand the harsh conditions often encountered in water management applications.
• Coupling: The coupling system between the motor and the pump is robust, designed to ensure efficient power transmission with minimal vibration and noise.

2. Performance Characteristics:

2.1. Flow Rates and Heads:

• Flow Rates: KWM pumps are capable of handling very high flow rates, often in the range of several hundred to several thousand liters per second, depending on the specific model and application.
• Head: The pumps are designed for low to medium head applications, typically up to 30 meters. This makes them suitable for applications requiring the movement of large water volumes over relatively short vertical distances.

2.2. Efficiency:

• Hydraulic Efficiency: The mixed flow design and optimized impeller geometry contribute to high hydraulic efficiency, often exceeding 85%. This reduces energy consumption and operating costs.
• Motor Efficiency: High-efficiency motors further enhance the overall system efficiency, ensuring reliable and cost-effective operation.

3. Application Areas:

3.1. Flood Control:

• KWM pumps are extensively used in flood control systems to quickly and efficiently move large volumes of floodwater away from vulnerable areas, protecting infrastructure and communities.

3.2. Irrigation:

• In agricultural settings, KWM pumps are used for large-scale irrigation projects, ensuring efficient and reliable water distribution over extensive areas.

3.3. Stormwater Management:

• Urban areas prone to heavy rainfall and stormwater runoff benefit from KWM pumps in managing and directing excess water, preventing flooding and waterlogging.

3.4. Drainage:

• KWM pumps are also used in large-scale drainage systems, particularly in regions with high water tables or frequent heavy rainfall.

4. Material Selection:

4.1. Corrosion Resistance:

• Materials like cast iron, stainless steel, and specialized coatings are used to enhance corrosion resistance, which is crucial for applications involving aggressive or saline water environments.

4.2. Wear Resistance:

• For applications involving abrasive particles, wear-resistant materials and coatings are applied to critical components to extend the pump's service life.

5. Control and Monitoring:

5.1. Variable Frequency Drives (VFDs):

• VFDs are often used with KWM pumps to control motor speed and optimize pump performance according to varying demand, further improving energy efficiency and operational flexibility.

5.2. Monitoring Systems:

• Advanced monitoring systems can be integrated to track pump performance, detect anomalies, and schedule maintenance activities. Parameters such as flow rate, pressure, motor temperature, and vibration levels are commonly monitored.

6. Installation and Maintenance:

6.1. Installation:

• Submersible Installation: KWM pumps can be installed as submersible units, which are placed directly in the fluid to be pumped. This installation type saves space and reduces the need for extensive civil engineering works.
• Dry Installation: Alternatively, the pumps can be installed in a dry configuration with the motor and pump unit accessible for maintenance.

6.2. Maintenance:

• Regular maintenance includes checking and replacing wear parts, monitoring seal integrity, and ensuring the motor and electrical systems are functioning correctly. Grundfos typically provides detailed maintenance schedules and guidelines.

7. Customization and Options:

7.1. Customization:

• Grundfos offers customization options to meet specific project requirements, such as different impeller designs, material choices, and special coatings for handling aggressive fluids.

7.2. Accessories:

• A range of accessories, including guide rails, lifting chains, and control panels, can be provided to enhance the functionality and ease of operation.

Conclusion:

Grundfos KWM pumps are engineered to deliver high performance and reliability in demanding applications that require the efficient movement of large water volumes. Their design emphasizes efficiency, durability, and adaptability, making them a preferred choice for flood control, irrigation, stormwater management, and drainage systems. With their robust construction, high efficiency, and customizable features, KWM pumps offer versatile and reliable solutions to meet diverse operational needs.

The differences between Grundfos KPL, KPG and KWM

Grundfos KPL, KPG, and KWM pumps are all designed for large-scale water movement applications but differ in their design, performance characteristics, and typical applications. Here is a detailed comparison of these three pump series:

Grundfos KPL Pumps

Design:

• Type: Axial flow pumps.
• Impeller: Axial flow impeller designed to move large volumes of water at low heads.
• Casing: Designed to minimize hydraulic losses and ensure smooth flow characteristics.

Performance Characteristics:

• Flow Rates: High flow rates, often ranging from several hundred to several thousand liters per second.
• Head: Low to medium heads, typically up to 20 meters.
• Efficiency: High hydraulic efficiency, often exceeding 85%.

Typical Applications:

• Flood control.
• Large-scale irrigation.
• Stormwater management.

Installation:

• Can be installed as submersible units or in dry configurations.

Material Selection:

• Durable materials like cast iron or stainless steel, with corrosion-resistant coatings.

Grundfos KPG Pumps

Design:

• Type: Vertical turbine pumps.
• Impeller: Multi-stage centrifugal impeller for high-head applications.
• Casing: Designed to handle high pressures and provide efficient flow dynamics.
• Column and Bowl Assembly: Includes a vertical column pipe and bowl assembly for each stage.

Performance Characteristics:

• Flow Rates: Moderate to high flow rates, depending on the number of stages and specific impeller design.
• Head: High heads, capable of lifting water from depths exceeding 200 meters.
• Efficiency: High hydraulic and motor efficiency.

Typical Applications:

• Deep-well water extraction.
• Municipal and industrial water supply.
• Large-scale irrigation.

Installation:

• Vertical installation, typically with the motor and control systems at the surface.
• Suitable for deep well installations.

Material Selection:

• Corrosion-resistant materials like cast iron or stainless steel, with wear-resistant coatings for handling abrasive particles.

Grundfos KWM Pumps

Design:

• Type: Mixed flow pumps.
• Impeller: Mixed flow impeller combining axial and radial flow characteristics.
• Casing: Designed to minimize hydraulic losses and ensure smooth flow characteristics.

Performance Characteristics:

• Flow Rates: High flow rates, often in the range of several hundred to several thousand liters per second.
• Head: Low to medium heads, typically up to 30 meters.
• Efficiency: High hydraulic efficiency, often exceeding 85%.

Typical Applications:

• Flood control.
• Large-scale irrigation.
• Stormwater management.
• Large-scale drainage systems.

Installation:

• Can be installed as submersible units or in dry configurations.

Material Selection:

• Durable materials like cast iron or stainless steel, with corrosion-resistant coatings.

Key Differences:

1. Design and Impeller Type:

   • KPL: Axial flow design, ideal for high flow rates at low heads.
   • KPG: Vertical turbine design with multi-stage centrifugal impellers, ideal for high-head applications.
   • KWM: Mixed flow design, combining axial and radial characteristics for high flow rates at medium heads.

2. Performance Characteristics:

   • Flow Rates: All three handle high flow rates, but KPL and KWM are more focused on high volumes at low to medium heads, whereas KPG is designed for high-head applications.
   • Head: KPL and KWM handle low to medium heads, while KPG is designed for high-head applications, often exceeding 200 meters.

3. Typical Applications:

   • KPL: Primarily used for flood control, large-scale irrigation, and stormwater management.
   • KPG: Suited for deep-well water extraction, municipal and industrial water supply, and large-scale irrigation.
   • KWM: Used for flood control, large-scale irrigation, stormwater management, and large-scale drainage systems.

4. Installation:

   • KPL and KWM: Can be installed as submersible units or in dry configurations.
   • KPG: Vertical installation, typically with the motor and control systems at the surface, suitable for deep well installations.

5. Material Selection:

   • All three series use durable materials like cast iron or stainless steel, with various coatings for corrosion and wear resistance, tailored to their specific applications and operational environments.

Conclusion:

While Grundfos KPL, KPG, and KWM pumps all excel in handling large-scale water movement, their design, performance characteristics, and typical applications differ to suit specific operational needs. KPL pumps are optimized for high flow rates at low heads, KPG pumps for high-head applications with deep-well installations, and KWM pumps for high flow rates at medium heads, combining axial and radial flow characteristics for versatile water management solutions.

Introduction

KPL, KPG and KWM pumps

This page describes Grundfos submersible axial- flow KPL propeller pumps, KPG gate pumps and mixed- flow KWM pumps.
The KPL, KPG and KWM pumps are fitted with 11-700 kW motors. The motors are either 4-, 6-, 8-, 10-, 12-, 14-, 16-, 18- or 20-pole motors, depending on the motor size.
The pumps are made of resistant materials, such as cast iron and stainless steel. These materials ensure high durability in storm- and wastewater applications.
KPL and KWM pumps are designed for vertical and submerged installation. KPG pumps are designed for vertical and horizontal submerged installation.

Applications
KPL, KPG and KWM pumps are designed for pumping storm- and wastewater in a wide range of municipal and industrial applications, such as:

• flood and stormwater control
• drainage and irrigation of large quantities of water
• raw-water intake
• transfer of liquids in large-scale municipal sewage treatment plants
• circulation of large quantities of water, for example in water theme parks
• fish farming.

Features

• Compact design for easy handling and installation
• High flow at low head for high versatility
• Easy maintenance
• KPL and KPG: the propeller is designed for the duty point of the pump
• KPG EB: the propellers for bi-directional KPG pumps are designed for operation in both directions
• KWM: the mixed-flow impeller is designed for the duty point of the pump
• Double mechanical shaft seal system for reliable sealing between the pumped liquid and the motor
• Watertight cable entry with dual sealing system (two- component epoxy casting and double rubber grommets)
• Two moisture switches for continuous monitoring of stator housing and terminal box. They ensure automatic disconnection of power in case of leakage
• Self-cleaning hydraulics reduce the risk of jamming and clogging
• Motor insulation class F (155 °C) as standard:
  • temperature rise class F (as standard) or B (optional), service factor 1.10
  • enclosure class IP68
  • stator windings have 3 bimetallic thermal sensors.
  • Pt100 sensor in each winding (one connected, as standard).
• Monitoring of shaft-seal condition by water-in- oil (WIO) sensor (optional)
• Pt100 sensors in upper and lower bearings.

Product Range  
KPL 500 series
KPL 600 series
KPL 650 series
KPL 700 series
KPL 800 series
KPL 900 series
KPL 1000 series
KPL 1200 series
KPL 1400 series
KPL 1500 series
KPL 1600 series

KPG 500 series
KPG 600 series
KPG 700 series
KPG 800 series
KPG 900 series
KPG 1000 series
KPG 1200 series
KPG 1400 series

KWM 600 series
KWM 700 series
KWM 800 series
KWM 900 series
KWM 1000 series
KWM 1200 series
KWM 1400 series
KWM 1600 series